Shanghai OFEC Machinery Co., Ltd.

Shanghai OFEC Machinery Co., Ltd.

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Rotary Drum Granulator

The OFEC drum granulator is the core granulation equipment for organic fertilizer production lines. Adopting a wet agglomeration process, it is specifically designed for large‑scale manufacturing of organic fertilizers and the resource utilization of organic waste, with a processing capacity ranging from 1 to 200 TPH.

Product Overview

The drum is equipped with two tyre rings, each supported by a pair of support rollers, and is mounted on a sloped foundation. The drive system consists of a pinion meshing with the gear ring on the drum, powered by an electric motor to rotate the shell. Drum diameters range from 0.8 m to 4.5 m, accommodating projects from pilot‑scale trials to full‑scale industrial organic fertilizer production.
Leveraging extensive experience in the organic fertilizer sector, OFEC manufactures drum granulators that excel in quality, efficiency, and service life.

Equipment Components

The drum granulator consists of the following main components:

A – Shell: The core working part where granulation takes place
B – Feed Chute: Continuously delivers powdered organic material into the drum
C – Discharge Chute: Discharges finished organic fertilizer pellets
D – Support Roller Assembly: Supports the rotating drum
E – Drive Unit: Drives the drum rotation (pinion and gear ring)
F – Guard Cover: Safety protection
G – Spray Pipe Assembly: Sprays water, steam, or organic binders
H – Tyre Ring: Works with support rollers to support the drum
I – Gear Ring: Drive component
J – Pinion: Drive component

  • Shell: The core working part where granulation takes place
  • Feed Chute: Continuously delivers powdered organic material into the drum
  • Discharge Chute: Discharges finished organic fertilizer pellets
  • Support Roller Assembly: Supports the rotating drum
  • Drive Unit: Drives the drum rotation (pinion and gear ring)
  • Guard Cover: Safety protection
  • Spray Pipe Assembly: Sprays water, steam, or organic binders
  • Tyre Ring: Works with support rollers to support the drum
  • Gear Ring: Drive component
  • Pinion: Drive component

Working Principle

In operation, powdered organic material is continuously fed into the inclined rotating drum through the feed inlet. As the drum rotates, the material is carried up the wall and then tumbles back down, creating a continuous rolling motion. Simultaneously, water, steam, or organic binders are sprayed through the liquid distribution system, causing the moistened fines to collide, adhere, and agglomerate into clusters. The tumbling action rounds the agglomerates into uniform spherical organic fertilizer pellets.

To prevent material from sticking to the inner wall, the drum is lined with flexible rubber strips secured by steel bars and bolts. Breathing holes are placed behind each rubber strip and through the shell. When the drum rotates to the top, the rubber strips sag under their own weight and that of any adhered material, causing the buildup to crack and fall off – effectively self‑cleaning the drum without the need for traditional scrapers.

Technical Specifications

Model

Shell Diameter (m)

Shell Length (m)

Capacity (t/h)

Power (kW)

ZGJ-0.8×3

0.8

3.0

0.5–1.5

1.1

ZGJ-1.2×4

1.2

4.0

2–5

5.5

ZGJ-1.4×5

1.4

5.0

4–7

7.5

ZGJ-1.6×6

1.6

6.0

7–9

11

ZGJ-1.8×7

1.8

7.0

9–12

15

ZGJ-2.0×8

2.0

8.0

11–16

18.5

ZGJ-2.2×8

2.2

8.0

16–20

22

ZGJ-2.4×8

2.4

8.0

20–22

45

ZGJ-2.6×10

2.6

10.0

22–30

55

ZGJ-4.5×8

4.5

8.0

30–90

280

Model
Shell Diameter (m)

Shell Length (m)

Capacity (t/h)

Power (kW)

ZGJ-0.8×3
0.8
3.0

0.5–1.5

1.1

ZGJ-1.4×5
1.4

5.0

4–7
7.5
ZGJ-1.8×7

1.8

7.0

9–12

15

ZGJ-2.2×8
2.2
8.0
16–20
22
ZGJ-2.6×10
2.6
10.0
22–30
55
ZGJ-4.5×8

4.5

8.0
30–90
55

Note: The above are reference parameters; actual specifications can be customized.

Features and Benefits

High Capacity
Shell diameters from 0.8 to 4.5 m, handling 1–200 TPH – suitable for everything from pilot tests to large‑scale industrial organic fertilizer production.
High Pellet Strength
Produces spherical, well‑rounded granules with excellent mechanical strength, ideal for storage and transport of organic fertilizers.
Rugged Construction
Heavy‑duty design ensures stable and reliable operation.
High Efficiency
Internal design maximises granulation efficiency.
Material Options
Available in various materials, including stainless steel, to suit the corrosive nature of different organic feedstocks.
Self‑Cleaning Wall
Flexible rubber linings with breathing holes automatically remove adhered material, eliminating the need for traditional scrapers.

Applicable Materials

The OFEC Drum Granulator is suitable for granulating various organic fertilizer feedstocks. Typical materials include:

Material Category

Typical Examples

Fermented Organic Materials

Fermented livestock manure (pig, chicken, cow, etc.), humic acid, bio‑organic fertilizer, biogas residue

Organic Wastes

Straw powder, peat, distiller’s grains, sugar filter mud, municipal sludge

Material Category

Typical Examples

Fermented Organic Materials

Fermented livestock manure (pig, chicken, cow, etc.), humic acid, bio‑organic fertilizer, biogas residue

Organic Wastes
Straw powder, peat, distiller’s grains, sugar filter mud, municipal sludge

Drum Granulator vs. Disc Granulator

Aspect

Drum Granulator

Disc Granulator

Scale

Large‑scale, continuous operation

Small‑scale, flexible production

Single‑Unit Capacity

1–200 t/h

0.5–8 t/h

Equipment Investment

Higher

Lower

Operating Cost

Higher, but lower unit cost at scale

Lower

Material Adaptability

Wide range, especially low‑moisture materials

High‑moisture, high‑viscosity organic materials

Pellet Shape

Spherical/oval, high strength

Spherical, well‑rounded, moderate strength

Operation & Maintenance

Highly automated

Simple, intuitive, easy maintenance

Production Flexibility

Lower, suited for long‑term fixed products

High, quick formula and parameter changes

Environmental Control

Closed system, easy dust control

Open system, dust control more challenging

Comparison Aspect

Drum Granulator
Disc Granulator

Scale

Large‑scale, continuous operation
Small‑scale, flexible production
Single‑Unit Capacity
1–200 t/h
0.5–8 t/h

Equipment Investment

Higher
Lower

Operating Cost

Low
Lower

Material Adaptability

Wide range, especially low‑moisture materials

High‑moisture, high‑viscosity organic materials
Pellet Shape
Spherical/oval, high strength
Spherical, well‑rounded, moderate strength
Operation & Maintenance
Highly automated
Simple, intuitive, easy maintenance
Production Flexibility
Lower, suited for long‑term fixed products
High, quick formula and parameter changes
Environmental Control
Closed system, easy dust control
Open system, dust control more challenging

Resources

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